Foodmate Optix Thigh Deboner
Intelligent Thigh Deboning
Foodmate brings you another intelligent deboning solution! The New Foodmate OPTiX Thigh Deboner uses X-Ray technology for detecting kneecap and thigh length, ensuring the highest possible yields. In addition, the OPTiX offers integration with the OPTI Flow Cut-up System and accommodates a wide variation of bird sizes and a capacity of up to 14.400 thighs per hour.
The Intelligent Thigh Deboner
The Foodmate OPTiX Thigh Deboner uses X-Ray technology to determine where the kneecap is on the bone by measuring the bone length. The machine produces cartilage-free meat at the highest possible yields. The machine offers integration with the Flex Cut-up System and accommodates a wide variation of bird sizes. The machine adjusts in real time for each leg on the line.
Drumstick Unloading
The drumstick with superb skin coverage is unloaded from the shackle.
Thigh/Drumstick Separation
After the thigh meat is scraped from the bone, the thigh bone is separated from the drumstick.
Thigh Meat Harvester
The meat harvesting station cuts the thigh meat just underneath the thigh bone to ensure the least possible meat remains on the bone.
Thigh Meat Scraping
The thigh meat is efficiently and carefully scraped
from the bone to ensure maximum yield.
Skinning
The Skinning Unit removes the skin from the thigh. The unit can be bypassed for skin on thigh meat.
Pre-Cut Station
The Pre-Cut Station cuts with surgical precision the skin and meat for a superb skin coverage of the drumstick and optimal yield of the thigh meat.
X-Ray
X-Ray technology for detecting the kneecap and measuring the thigh length, ensures the highest possible yield.
Hanging Area
The OPTiX, with a capacity of 14.400 legs per hour, can be loaded by three operators. The special design of the shackle ensures easy loading. The system is capable for processing both left and right legs.
Foodmate OPTiX Thigh Deboner
How OPTiX gets it done!
X-Ray Technology + Cut-up Line Integration
Quality, Speed and Excellence
The Intelligent Thigh Deboner
The OPTiX offers the flexibility to manually load whole legs, as a stand-alone, or it has the ability to be integrated with a Foodmate OPTI Flow Cut-up System. The machine can operate at high speeds and offers different line configurations and bird size accommodation. The machine produces a very high amount of cartilage-free meat with minimal bone content. This results in minimal trimming and maximum kilo’s per man/hour.
Advantages
- Unmatched yields
- Minimal trimming
- Cut-up integration or stand-alone
- Debones up to 14.400 thighs per hour
- Exceptional drumstick cut presentation
- X-Ray technology to adjust each leg in real time
- Produces cartilage-free meat / with or without skin
- Provides hand cut meat appearance with oyster attached
Final Product
Technical Specifications
| OPTiX Thigh Deboner | |
|---|---|
| Frame and Motor | Stainless steel |
| Motor | 3 kW |
| Length | 11910 mm |
| Width | 2182 mm |
| Height | 2333 mm |
| Weight | Approx. 8000 kg |
| Air supply | Dry compressed air, min. 6 Bar |
| Air Consumption | 50 l/min ( 13.2 gal/min) |
| Air Connection | 8mm tubing (1/4”) |
| Low Pressure Water Connection | 1” (10 Nozzles) |
| Low Pressure Water Supply | ± 3 bar (42.6 PSI) |
| Low Pressure Water Consumption | Average 1.2 GPM |
| High Pressure Water Connection | 1” (10 Nozzles) |
| High Pressure Water Supply | Max: 100 bar |
| High Pressure Water Consumption | 16 m3/hr |
| Power Supply | 3 X 380-480V, 50/60Hz 3 X 35 AMPS |
| Power Consumption | 16 kW |
| Ethernet Supply | Foodmate eWon (Please note that an active internet connection is required for online support) |
Precision and efficiency at its best
The guessing game is over!
Another intelligent deboning solution
The new OPTiX Thigh Deboner uses an X-Ray measuring system to precisely measure each leg, using this data the machine automatically adjusts for each leg in real-time at a speed of 14.400 legs per hour.
Foodmate informs that during the last 12 months, during the implementation of activities related to the commissioning of machines generating ionizing radiation, dose limits for employees and members of the general population were not exceeded.
Due to the abovementioned, it is concluded that the exposure activities carried out by the organizational unit had no negative impact on human health and the environment.
Foodmate also informs that the conducted activity related to exposure does not release radioactive substances into the environment.
