MAX 2.0 Breast Caps & Front Halves Deboner
Breast Deboning to the MAX
The MAX 2.0 has been completely redesigned. The stronger and more reliable MAX comes with higher performance, safety and hygiene benefits, while still offering exceptional flexibility in final product. Product options are butterfly fillets, half fillets and tenders in/out.
Foodmate White Meat Deboning Systems
MAX 2.0: Breast Deboning at the Highest Level!
Deboning breast meat is a very labor intensive process. It required a lot of skilled labor which is becoming difficult to find, train and retain. Further, current automated debone solutions require a large footprint, are expensive to maintain and significant staffing due to rework.
Product Loading
The MAX 2.0 can be loaded by 2 or 3 operators for a capacity up to 6000 breast caps or front halves per hour.
Skinning 
The skin is efficiently removed from the breast cap or front half without damaging the meat.
Wishbone Removal 
The Wishbone Remover Harvests the entire wishbone with minimum weight loss.
Breast Splitting/Fillet Scraping (tender out) 
The Breast Splitter cuts the fillets in halves, followed by the fillet scraper, which removes the fillet from the breast cap or front half. The MAX 2.0 offers exceptional flexibility with final product options such as butterfly fillets, half fillets and tenders/inner fillets. By bypassing one or the other module, different products can be made.
Knuckle Cutting
The Knuckle Cutter makes a pre-cut under the wing knuckle for the fillet to be easily harvested from the carcass.
Fillet Harvesting (tender in/out)
The Fillet Harvester removes the fillet with or without tenders from the carcass. The unit is partially bypassed depending on the programmed recipe.
Fillet Harvesting (tender in/out)
The Fillet Harvester removes the fillet with or without tenders from the carcass. The unit is partially bypassed depening on the programmed recipe.
Tendon Cutting
The Tendon Cutter cuts the tendons from the tenders for a superb product presentation.
Keel Bone Meat Harvesting
The Keel Bone Meat Harvester removes the meat from the keel bone to optimize the yield.
Tender Harvesting
The Tender Harvester removes the tender from the carcass. The unit can be bypassed, depending on the programmed recipe.
Carcass Scraping
The Carcass Scraper scrapes the remaining meat from the carcass.
Keel Bone Harvesting
The Keel Bone Harvester removes the keel bone from the carcass. The keel bone can be further processed.
Carcass Unloading
The carcass is unloaded and the cone is ready to be reloaded.
The MAX 2.0 can operate at a speed of 6000 breast caps or front halves per hour and only requires a 12 x 2,5 m footprint. In addition, the MAX 2.0 has a user friendly and intuitive operating touch-screen panel with pre-programmed product selection. This allows the operator to easily select a particular product from the menu screen.
The MAX 2.0 comes with features such as:
· Standard one conveyor over the full length of the machine, under the modules
· Drip Trays over the full length of the conveyor
· Optional perpendicular conveyors for specific product discharge
· Various nozzles throughout the machine to reduce sanitation time
· Newly designed cones offer more reliable turning points
MAX 2.0 Breast Caps & Front Halves Deboner
Flexible product selection
Butterfly fillets, half fillets, and tenders/inner fillets
The system uniquely allows the user to operate two different programs, such as fillets or butterflies which can be pre-programmed, allowing you to control production on the fly and save valuable set up time. The MAX 2.0 offers exceptional flexibility with final product options such as butterfly fillets, half fillets and tenders/inner fillets.
Foodmate Max 2.0 Deboner
Are you ready for MAX 2.0?
All final products display high quality cuts, exceptional yields and presents well for tray packing and many food service applications.
Enhanced features such as a standard conveyor over the machine’s full length, and drip trays over the conveyors, add to the machine’s performance. Improved hygiene, such as advanced CIP (Clean in Place), reduces sanitation time.
Initial Product
Features
Final Product Options
Front Half 
Breast Cap 
Integrated Skinner 
Integrated Wishbone Removal 
Integrated Keelbone Harvester 
Butterfly Fillet w/ Tenders 
Butterfly Fillet w/o Tenders 
Half Fillet 
Tender/Inner Fillet Advantages
- Small footprint
- Completely enclosed machine
- Flexible final product selection: Butterfly fillets, half fillets and tenders/inner fillets
- User friendly operator interface with loading efficiency rating and batch control
- Touch-screen display panel with pre-programmed product selection with dual programming option
- Capacity of 6000 breast caps or front halves per hour
- Exceptional yield and final product presentation
- Integrated automated skinner, wishbone remover and keel bone harvester
- Hygienic design, safe and robust design
- Standard included product loading and discharge conveyors
- Optional perpendicular product discharge conveyors for specific products
Integrated Features
- Automatic Skinner
- Wishbone Remover
- Keel Bone Harvester
- Tender Clipping
- Tender Harvesting
